Design Process

The design for this Chassis was made in strict adherence to the FSAE rules & regulations for the chassis of their cars. The following is my design process for the chassis.

Suspension geometry & Suspension box

Percy (A 95th percentile male template used to ensure that a car can accommodate drivers of a range of statures)
Design members
Weldments (custom weldment profiles created, 25.4x25.4x1.6mm square pipe and 24.4x1.2mm circular pipe)
I also trimmed the weldments to avoid unnecessary extrusions and ensure smooth analysis further.

FSAE Chassis Design + Analysis