Problem

A large NPK plant was experiencing significant production losses due to equipment failures and unplanned downtime. The plant's management team was struggling to identify the root cause of these issues, which were impacting their bottom line.

After conducting a thorough analysis of the plant's operations, we discovered that the root cause of the equipment failures was a lack of maintenance and monitoring. The plant's management team did not have access to real-time data on the health of their equipment, making it difficult for them to identify potential issues before they caused downtime.

Learn more about our approach here.

Solution

We developed a custom solution for the NPK plant that included real-time monitoring and predictive maintenance capabilities. Our team installed sensors on critical pieces of equipment throughout the plant, allowing us to collect data on their health in real-time.

This data was then fed into our predictive maintenance algorithms, which could identify potential issues before they caused downtime or equipment failure. We also developed a custom dashboard for the plant's management team, giving them access to this data in an easy-to-understand format.

Impact

Reduced unplanned downtime by X%
Increased overall equipment effectiveness by X%

"This solution has had an incredible impact on our operations. We've seen a significant reduction in unplanned downtime and have been able to increase our overall productivity as a result."

Team

Team Member #1 - Data Scientist
- Developed the predictive maintenance algorithms
- Analyzed data to identify potential issues before they caused downtime
Team Member #2 - Software Engineer
- Developed the custom dashboard for the plant's management team
- Integrated sensor data into the dashboard in real-time

NPK Plant Boosts Productivity with Predictive Maintenance