Problem

Our team was tasked with creating an LV wire harness continuity tester for the Dynalab NX Pro Tester. The previous testing method was time-consuming and required manual labor, leading to a high risk of errors.

After researching the current process, we found that the manual testing method was not only inefficient but also prone to human error. This led to retesting and delayed production times. We knew we had to find a way to automate this process while ensuring accuracy.

Solution

We developed an automated LV wire harness continuity tester that could be integrated with the Dynalab NX Pro Tester. Our solution included custom hardware and software designed specifically for this application. The hardware consisted of a custom PCB board with multiple test points, while the software controlled the test sequence and analyzed the results.

The LV wire harness continuity tester was easy to use and reduced testing time by over 50%. The automated process eliminated human error, resulting in accurate test results every time.

Impact

Reduced testing time by over 50%
Eliminated human error, resulting in accurate test results every time
"This new LV wire harness continuity tester has revolutionized our production process. We are now able to produce more units in less time, with fewer errors. It has had an incredible impact on our bottom line."

Automated LV Wire Harness Test Jig